tnt
/
xmas-snoopy
1
0
Fork 0
Code Pull Requests Releases Wiki Activity

hardware: Import the controller board 

Signed-off-by: Sylvain Munaut <tnt@246tNt.com>
This commit is contained in:
Sylvain Munaut 2023-03-11 20:00:21 +01:00
parent c456d03730
commit ff92be1507
9 changed files with 59955 additions and 0 deletions
Show Stats Download Patch File Download Diff File Expand all files Collapse all files

74
hardware/xs-ctrl/ecn.md Normal file
View File

@ -0,0 +1,74 @@
Electrical Engineering Change Notes
===================================
Revision 1.0
------------
### Description
First revision
### Manufactured
Boards ordered from Aisler on January 6th 2023.
Made directly from kicad files in r1.0 directory.
Two of the boards were assembled and tested.
### Issues noticed
* Leaks from the 5V into the FPGA IOs cause two issues:
* The 3V3 rail rises triggering a "turn-on" of the soft-off circuit
* The FPGA goes into a weird mode where its IOs are not properly
configured because it sees voltage on its IO before being properly
powered.
Theses leaks come from two path:
* The `CHG_FPGA_n` line through the LED
* The `SENSE` line from the voltage divider
* The soft-off circuit wouldn't actually turn-off.
* When the battery is not connected, the system can't be operated. The
charging circuits charges C16 but when something starts drawing current,
it stops and takes to much time to "start again" and C16 depletes.
That causes the FPGA to misconfigure / misbehave.
* Soldering the battery to raw pads isn't practical, it's useful to be able
to disconnect it. So using a proper connector would be better.
* The sound output doesn't really work. The speaker have too low impedance
and so they can't be driven from the IO directly at any reasonable volume.
That feature was abandonned.
### Reworks
To make them fit for purposes, some changes were applied to both assembled
boards.
* Replace R18 with a diode to fix the 5V leak. The `CHG_FPGA_n` can be
internally pulled up and will be dropped to about 0.6v ( < Vil ) by
the charge chip when charging.
* Replace the R14/R17 divider by a N-mosfet to fix the 5V leak.
Wired as G = `5V`, S = `GND`, D = `SENSE`.
When 5V is present, it can charge the mosfet gate and force `SENSE` to
ground. And then also use internal pull-up for that line. The 5V rail
may need an active discharge resistor to make sure the gate discharges
when USB is disconnected. Not tested.
* Replaced C14 with a 2.2uF cap in parallel with a 100k resistor.
This makes the `PWR_EN` line only raise to 1.6V which is enough to enable
the regulator but makes it easier to discharge without it re-triggering.
Note that this is still a bit dodgy and in further revisions, the whole
circuit should be overhauled.
* Soldered a 47uF (ZRB18AR60J476ME01L) in parallel to C16.
Not perfect and seems flash programming can fail sometimes, but works
most of the time for quick battery-less tests.
* Used Molex PicoBlade 53047-0210 as connector for the battery.
It fits in the footprint that was on board and in the space available.

4345
hardware/xs-ctrl/r1.0/xs-ctrl-ibom.html Normal file
View File

File diff suppressed because one or more lines are too long

20562
hardware/xs-ctrl/r1.0/xs-ctrl.kicad_pcb Normal file
View File

File diff suppressed because it is too large Load Diff

485
hardware/xs-ctrl/r1.0/xs-ctrl.kicad_pro Normal file
View File

@ -0,0 +1,485 @@
{
"board": {
"design_settings": {
"defaults": {
"board_outline_line_width": 0.09999999999999999,
"copper_line_width": 0.19999999999999998,
"copper_text_italic": false,
"copper_text_size_h": 1.5,
"copper_text_size_v": 1.5,
"copper_text_thickness": 0.3,
"copper_text_upright": false,
"courtyard_line_width": 0.049999999999999996,
"dimension_precision": 4,
"dimension_units": 3,
"dimensions": {
"arrow_length": 1270000,
"extension_offset": 500000,
"keep_text_aligned": true,
"suppress_zeroes": false,
"text_position": 0,
"units_format": 1
},
"fab_line_width": 0.09999999999999999,
"fab_text_italic": false,
"fab_text_size_h": 1.0,
"fab_text_size_v": 1.0,
"fab_text_thickness": 0.15,
"fab_text_upright": false,
"other_line_width": 0.15,
"other_text_italic": false,
"other_text_size_h": 1.0,
"other_text_size_v": 1.0,
"other_text_thickness": 0.15,
"other_text_upright": false,
"pads": {
"drill": 0.3,
"height": 0.75,
"width": 0.75
},
"silk_line_width": 0.15,
"silk_text_italic": false,
"silk_text_size_h": 1.0,
"silk_text_size_v": 1.0,
"silk_text_thickness": 0.15,
"silk_text_upright": false,
"zones": {
"45_degree_only": false,
"min_clearance": 0.19999999999999998
}
},
"diff_pair_dimensions": [
{
"gap": 0.0,
"via_gap": 0.0,
"width": 0.0
}
],
"drc_exclusions": [
"courtyards_overlap|159390001|88240001|16c1b310-61cb-43a5-878b-38e140d2c551|33d02628-eaa2-4c9a-b68a-6c9e7470ccc7",
"silk_over_copper|167000000|84067500|afae3b09-38e9-4390-98c4-93316897c4ef|2af5806f-4316-48e5-a974-bdb93fd78c22",
"silk_over_copper|167000000|87997500|afae3b09-38e9-4390-98c4-93316897c4ef|791e2cd2-b13e-4480-b14b-8dba56ca4c2b"
],
"meta": {
"version": 2
},
"rule_severities": {
"annular_width": "error",
"clearance": "error",
"copper_edge_clearance": "error",
"courtyards_overlap": "error",
"diff_pair_gap_out_of_range": "error",
"diff_pair_uncoupled_length_too_long": "error",
"drill_out_of_range": "error",
"duplicate_footprints": "warning",
"extra_footprint": "warning",
"footprint_type_mismatch": "error",
"hole_clearance": "error",
"hole_near_hole": "error",
"invalid_outline": "error",
"item_on_disabled_layer": "error",
"items_not_allowed": "error",
"length_out_of_range": "error",
"malformed_courtyard": "error",
"microvia_drill_out_of_range": "error",
"missing_courtyard": "ignore",
"missing_footprint": "warning",
"net_conflict": "warning",
"npth_inside_courtyard": "ignore",
"padstack": "error",
"pth_inside_courtyard": "ignore",
"shorting_items": "error",
"silk_over_copper": "warning",
"silk_overlap": "warning",
"skew_out_of_range": "error",
"through_hole_pad_without_hole": "error",
"too_many_vias": "error",
"track_dangling": "warning",
"track_width": "error",
"tracks_crossing": "error",
"unconnected_items": "error",
"unresolved_variable": "error",
"via_dangling": "warning",
"zone_has_empty_net": "error",
"zones_intersect": "error"
},
"rules": {
"allow_blind_buried_vias": false,
"allow_microvias": false,
"max_error": 0.005,
"min_clearance": 0.15,
"min_copper_edge_clearance": 0.0,
"min_hole_clearance": 0.25,
"min_hole_to_hole": 0.25,
"min_microvia_diameter": 0.19999999999999998,
"min_microvia_drill": 0.09999999999999999,
"min_silk_clearance": 0.0,
"min_through_hole_diameter": 0.3,
"min_track_width": 0.15,
"min_via_annular_width": 0.049999999999999996,
"min_via_diameter": 0.3,
"solder_mask_clearance": 0.0,
"solder_mask_min_width": 0.0,
"use_height_for_length_calcs": true
},
"track_widths": [
0.0,
0.15,
0.2,
0.25,
0.3,
0.5,
0.6,
0.8,
1.0
],
"via_dimensions": [
{
"diameter": 0.0,
"drill": 0.0
},
{
"diameter": 0.6,
"drill": 0.3
}
],
"zones_allow_external_fillets": true,
"zones_use_no_outline": true
},
"layer_presets": []
},
"boards": [],
"cvpcb": {
"equivalence_files": []
},
"erc": {
"erc_exclusions": [],
"meta": {
"version": 0
},
"pin_map": [
[
0,
0,
0,
0,
0,
0,
1,
0,
0,
0,
0,
2
],
[
0,
2,
0,
1,
0,
0,
1,
0,
2,
2,
2,
2
],
[
0,
0,
0,
0,
0,
0,
1,
0,
1,
0,
1,
2
],
[
0,
1,
0,
0,
0,
0,
1,
1,
2,
1,
1,
2
],
[
0,
0,
0,
0,
0,
0,
1,
0,
0,
0,
0,
2
],
[
0,
0,
0,
0,
0,
0,
0,
0,
0,
0,
0,
2
],
[
1,
1,
1,
1,
1,
0,
1,
1,
1,
1,
1,
2
],
[
0,
0,
0,
1,
0,
0,
1,
0,
0,
0,
0,
2
],
[
0,
2,
1,
2,
0,
0,
1,
0,
2,
2,
2,
2
],
[
0,
2,
0,
1,
0,
0,
1,
0,
2,
0,
0,
2
],
[
0,
2,
1,
1,
0,
0,
1,
0,
2,
0,
0,
2
],
[
2,
2,
2,
2,
2,
2,
2,
2,
2,
2,
2,
2
]
],
"rule_severities": {
"bus_definition_conflict": "error",
"bus_entry_needed": "error",
"bus_label_syntax": "error",
"bus_to_bus_conflict": "error",
"bus_to_net_conflict": "error",
"different_unit_footprint": "error",
"different_unit_net": "error",
"duplicate_reference": "error",
"duplicate_sheet_names": "error",
"extra_units": "error",
"global_label_dangling": "warning",
"hier_label_mismatch": "error",
"label_dangling": "error",
"lib_symbol_issues": "warning",
"multiple_net_names": "warning",
"net_not_bus_member": "warning",
"no_connect_connected": "warning",
"no_connect_dangling": "warning",
"pin_not_connected": "error",
"pin_not_driven": "error",
"pin_to_pin": "warning",
"power_pin_not_driven": "error",
"similar_labels": "warning",
"unannotated": "error",
"unit_value_mismatch": "error",
"unresolved_variable": "error",
"wire_dangling": "error"
}
},
"libraries": {
"pinned_footprint_libs": [],
"pinned_symbol_libs": []
},
"meta": {
"filename": "xs-ctrl.kicad_pro",
"version": 1
},
"net_settings": {
"classes": [
{
"bus_width": 12.0,
"clearance": 0.15,
"diff_pair_gap": 0.25,
"diff_pair_via_gap": 0.25,
"diff_pair_width": 0.2,
"line_style": 0,
"microvia_diameter": 0.3,
"microvia_drill": 0.1,
"name": "Default",
"pcb_color": "rgba(0, 0, 0, 0.000)",
"schematic_color": "rgba(0, 0, 0, 0.000)",
"track_width": 0.15,
"via_diameter": 0.6,
"via_drill": 0.3,
"wire_width": 6.0
},
{
"bus_width": 12.0,
"clearance": 0.2,
"diff_pair_gap": 0.25,
"diff_pair_via_gap": 0.25,
"diff_pair_width": 0.2,
"line_style": 0,
"microvia_diameter": 0.3,
"microvia_drill": 0.1,
"name": "LED",
"nets": [
"/LED_A0",
"/LED_A1",
"/LED_A10",
"/LED_A11",
"/LED_A12",
"/LED_A13",
"/LED_A2",
"/LED_A3",
"/LED_A4",
"/LED_A5",
"/LED_A6",
"/LED_A7",
"/LED_A8",
"/LED_A9",
"/LED_C0",
"/LED_C1",
"/LED_C2"
],
"pcb_color": "rgba(0, 0, 0, 0.000)",
"schematic_color": "rgba(0, 0, 0, 0.000)",
"track_width": 0.2,
"via_diameter": 0.6,
"via_drill": 0.3,
"wire_width": 6.0
}
],
"meta": {
"version": 2
},
"net_colors": null
},
"pcbnew": {
"last_paths": {
"gencad": "",
"idf": "",
"netlist": "",
"specctra_dsn": "",
"step": "",
"vrml": ""
},
"page_layout_descr_file": ""
},
"schematic": {
"annotate_start_num": 0,
"drawing": {
"default_line_thickness": 6.0,
"default_text_size": 50.0,
"field_names": [],
"intersheets_ref_own_page": false,
"intersheets_ref_prefix": "",
"intersheets_ref_short": false,
"intersheets_ref_show": false,
"intersheets_ref_suffix": "",
"junction_size_choice": 3,
"label_size_ratio": 0.375,
"pin_symbol_size": 25.0,
"text_offset_ratio": 0.15
},
"legacy_lib_dir": "",
"legacy_lib_list": [],
"meta": {
"version": 1
},
"net_format_name": "",
"ngspice": {
"fix_include_paths": true,
"fix_passive_vals": false,
"meta": {
"version": 0
},
"model_mode": 0,
"workbook_filename": ""
},
"page_layout_descr_file": "",
"plot_directory": "",
"spice_adjust_passive_values": false,
"spice_external_command": "spice \"%I\"",
"subpart_first_id": 65,
"subpart_id_separator": 0
},
"sheets": [
[
"55710da2-58a6-46ce-a9a5-7c2fbf22be6b",
""
]
],
"text_variables": {}
}

6721
hardware/xs-ctrl/r1.0/xs-ctrl.kicad_sch Normal file
View File

File diff suppressed because it is too large Load Diff

BIN
hardware/xs-ctrl/r1.0/xs-ctrl.pdf Normal file
View File

Binary file not shown.

20562
hardware/xs-ctrl/xs-ctrl.kicad_pcb Normal file
View File

File diff suppressed because it is too large Load Diff

485
hardware/xs-ctrl/xs-ctrl.kicad_pro Normal file
View File

@ -0,0 +1,485 @@
{
"board": {
"design_settings": {
"defaults": {
"board_outline_line_width": 0.09999999999999999,
"copper_line_width": 0.19999999999999998,
"copper_text_italic": false,
"copper_text_size_h": 1.5,
"copper_text_size_v": 1.5,
"copper_text_thickness": 0.3,
"copper_text_upright": false,
"courtyard_line_width": 0.049999999999999996,
"dimension_precision": 4,
"dimension_units": 3,
"dimensions": {
"arrow_length": 1270000,
"extension_offset": 500000,
"keep_text_aligned": true,
"suppress_zeroes": false,
"text_position": 0,
"units_format": 1
},
"fab_line_width": 0.09999999999999999,
"fab_text_italic": false,
"fab_text_size_h": 1.0,
"fab_text_size_v": 1.0,
"fab_text_thickness": 0.15,
"fab_text_upright": false,
"other_line_width": 0.15,
"other_text_italic": false,
"other_text_size_h": 1.0,
"other_text_size_v": 1.0,
"other_text_thickness": 0.15,
"other_text_upright": false,
"pads": {
"drill": 0.3,
"height": 0.75,
"width": 0.75
},
"silk_line_width": 0.15,
"silk_text_italic": false,
"silk_text_size_h": 1.0,
"silk_text_size_v": 1.0,
"silk_text_thickness": 0.15,
"silk_text_upright": false,
"zones": {
"45_degree_only": false,
"min_clearance": 0.19999999999999998
}
},
"diff_pair_dimensions": [
{
"gap": 0.0,
"via_gap": 0.0,
"width": 0.0
}
],
"drc_exclusions": [
"courtyards_overlap|159390001|88240001|16c1b310-61cb-43a5-878b-38e140d2c551|33d02628-eaa2-4c9a-b68a-6c9e7470ccc7",
"silk_over_copper|167000000|84067500|afae3b09-38e9-4390-98c4-93316897c4ef|2af5806f-4316-48e5-a974-bdb93fd78c22",
"silk_over_copper|167000000|87997500|afae3b09-38e9-4390-98c4-93316897c4ef|791e2cd2-b13e-4480-b14b-8dba56ca4c2b"
],
"meta": {
"version": 2
},
"rule_severities": {
"annular_width": "error",
"clearance": "error",
"copper_edge_clearance": "error",
"courtyards_overlap": "error",
"diff_pair_gap_out_of_range": "error",
"diff_pair_uncoupled_length_too_long": "error",
"drill_out_of_range": "error",
"duplicate_footprints": "warning",
"extra_footprint": "warning",
"footprint_type_mismatch": "error",
"hole_clearance": "error",
"hole_near_hole": "error",
"invalid_outline": "error",
"item_on_disabled_layer": "error",
"items_not_allowed": "error",
"length_out_of_range": "error",
"malformed_courtyard": "error",
"microvia_drill_out_of_range": "error",
"missing_courtyard": "ignore",
"missing_footprint": "warning",
"net_conflict": "warning",
"npth_inside_courtyard": "ignore",
"padstack": "error",
"pth_inside_courtyard": "ignore",
"shorting_items": "error",
"silk_over_copper": "warning",
"silk_overlap": "warning",
"skew_out_of_range": "error",
"through_hole_pad_without_hole": "error",
"too_many_vias": "error",
"track_dangling": "warning",
"track_width": "error",
"tracks_crossing": "error",
"unconnected_items": "error",
"unresolved_variable": "error",
"via_dangling": "warning",
"zone_has_empty_net": "error",
"zones_intersect": "error"
},
"rules": {
"allow_blind_buried_vias": false,
"allow_microvias": false,
"max_error": 0.005,
"min_clearance": 0.15,
"min_copper_edge_clearance": 0.0,
"min_hole_clearance": 0.25,
"min_hole_to_hole": 0.25,
"min_microvia_diameter": 0.19999999999999998,
"min_microvia_drill": 0.09999999999999999,
"min_silk_clearance": 0.0,
"min_through_hole_diameter": 0.3,
"min_track_width": 0.15,
"min_via_annular_width": 0.049999999999999996,
"min_via_diameter": 0.3,
"solder_mask_clearance": 0.0,
"solder_mask_min_width": 0.0,
"use_height_for_length_calcs": true
},
"track_widths": [
0.0,
0.15,
0.2,
0.25,
0.3,
0.5,
0.6,
0.8,
1.0
],
"via_dimensions": [
{
"diameter": 0.0,
"drill": 0.0
},
{
"diameter": 0.6,
"drill": 0.3
}
],
"zones_allow_external_fillets": true,
"zones_use_no_outline": true
},
"layer_presets": []
},
"boards": [],
"cvpcb": {
"equivalence_files": []
},
"erc": {
"erc_exclusions": [],
"meta": {
"version": 0
},
"pin_map": [
[
0,
0,
0,
0,
0,
0,
1,
0,
0,
0,
0,
2
],
[
0,
2,
0,
1,
0,
0,
1,
0,
2,
2,
2,
2
],
[
0,
0,
0,
0,
0,
0,
1,
0,
1,
0,
1,
2
],
[
0,
1,
0,
0,
0,
0,
1,
1,
2,
1,
1,
2
],
[
0,
0,
0,
0,
0,
0,
1,
0,
0,
0,
0,
2
],
[
0,
0,
0,
0,
0,
0,
0,
0,
0,
0,
0,
2
],
[
1,
1,
1,
1,
1,
0,
1,
1,
1,
1,
1,
2
],
[
0,
0,
0,
1,
0,
0,
1,
0,
0,
0,
0,
2
],
[
0,
2,
1,
2,
0,
0,
1,
0,
2,
2,
2,
2
],
[
0,
2,
0,
1,
0,
0,
1,
0,
2,
0,
0,
2
],
[
0,
2,
1,
1,
0,
0,
1,
0,
2,
0,
0,
2
],
[
2,
2,
2,
2,
2,
2,
2,
2,
2,
2,
2,
2
]
],
"rule_severities": {
"bus_definition_conflict": "error",
"bus_entry_needed": "error",
"bus_label_syntax": "error",
"bus_to_bus_conflict": "error",
"bus_to_net_conflict": "error",
"different_unit_footprint": "error",
"different_unit_net": "error",
"duplicate_reference": "error",
"duplicate_sheet_names": "error",
"extra_units": "error",
"global_label_dangling": "warning",
"hier_label_mismatch": "error",
"label_dangling": "error",
"lib_symbol_issues": "warning",
"multiple_net_names": "warning",
"net_not_bus_member": "warning",
"no_connect_connected": "warning",
"no_connect_dangling": "warning",
"pin_not_connected": "error",
"pin_not_driven": "error",
"pin_to_pin": "warning",
"power_pin_not_driven": "error",
"similar_labels": "warning",
"unannotated": "error",
"unit_value_mismatch": "error",
"unresolved_variable": "error",
"wire_dangling": "error"
}
},
"libraries": {
"pinned_footprint_libs": [],
"pinned_symbol_libs": []
},
"meta": {
"filename": "xs-ctrl.kicad_pro",
"version": 1
},
"net_settings": {
"classes": [
{
"bus_width": 12.0,
"clearance": 0.15,
"diff_pair_gap": 0.25,
"diff_pair_via_gap": 0.25,
"diff_pair_width": 0.2,
"line_style": 0,
"microvia_diameter": 0.3,
"microvia_drill": 0.1,
"name": "Default",
"pcb_color": "rgba(0, 0, 0, 0.000)",
"schematic_color": "rgba(0, 0, 0, 0.000)",
"track_width": 0.15,
"via_diameter": 0.6,
"via_drill": 0.3,
"wire_width": 6.0
},
{
"bus_width": 12.0,
"clearance": 0.2,
"diff_pair_gap": 0.25,
"diff_pair_via_gap": 0.25,
"diff_pair_width": 0.2,
"line_style": 0,
"microvia_diameter": 0.3,
"microvia_drill": 0.1,
"name": "LED",
"nets": [
"/LED_A0",
"/LED_A1",
"/LED_A10",
"/LED_A11",
"/LED_A12",
"/LED_A13",
"/LED_A2",
"/LED_A3",
"/LED_A4",
"/LED_A5",
"/LED_A6",
"/LED_A7",
"/LED_A8",
"/LED_A9",
"/LED_C0",
"/LED_C1",
"/LED_C2"
],
"pcb_color": "rgba(0, 0, 0, 0.000)",
"schematic_color": "rgba(0, 0, 0, 0.000)",
"track_width": 0.2,
"via_diameter": 0.6,
"via_drill": 0.3,
"wire_width": 6.0
}
],
"meta": {
"version": 2
},
"net_colors": null
},
"pcbnew": {
"last_paths": {
"gencad": "",
"idf": "",
"netlist": "",
"specctra_dsn": "",
"step": "",
"vrml": ""
},
"page_layout_descr_file": ""
},
"schematic": {
"annotate_start_num": 0,
"drawing": {
"default_line_thickness": 6.0,
"default_text_size": 50.0,
"field_names": [],
"intersheets_ref_own_page": false,
"intersheets_ref_prefix": "",
"intersheets_ref_short": false,
"intersheets_ref_show": false,
"intersheets_ref_suffix": "",
"junction_size_choice": 3,
"label_size_ratio": 0.375,
"pin_symbol_size": 25.0,
"text_offset_ratio": 0.15
},
"legacy_lib_dir": "",
"legacy_lib_list": [],
"meta": {
"version": 1
},
"net_format_name": "",
"ngspice": {
"fix_include_paths": true,
"fix_passive_vals": false,
"meta": {
"version": 0
},
"model_mode": 0,
"workbook_filename": ""
},
"page_layout_descr_file": "",
"plot_directory": "",
"spice_adjust_passive_values": false,
"spice_external_command": "spice \"%I\"",
"subpart_first_id": 65,
"subpart_id_separator": 0
},
"sheets": [
[
"55710da2-58a6-46ce-a9a5-7c2fbf22be6b",
""
]
],
"text_variables": {}
}

6721
hardware/xs-ctrl/xs-ctrl.kicad_sch Normal file
View File

File diff suppressed because it is too large Load Diff